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Two-Part Epoxy Resin Systems – INCURE

Discover the power of two-part epoxy adhesives. Unlock superior bonds with exceptional strength, versatility, and customizable properties for aerospace, automotive, construction, and more.

Two-part epoxy adhesives are the workhorses of industrial bonding, offering unparalleled strength and versatility for a wide range of applications. Unlike their one-part counterparts, two-part epoxies involve a chemical reaction between a resin and a hardener, resulting in a robust, durable bond. This blog will explore the benefits, applications, and selection criteria for two-part epoxy adhesives, empowering you to make informed decisions for your bonding projects.

What are Two-Part Epoxies?

Two-part epoxies consist of two separate components: a resin and a hardener. When combined in the correct ratio, these components undergo a chemical reaction, curing into a rigid, high-strength polymer. This curing process can occur at room temperature or be accelerated with heat, depending on the specific formulation.

Key Benefits of Two-Part Epoxies:

Exceptional Strength: Provides superior tensile, shear, and impact strength.
Versatility: Bonds a wide range of substrates, including metals, plastics, ceramics, and composites.
Customizable Properties: Formulations can be tailored for specific applications, offering varying cure times, viscosities, and temperature resistances.
Gap Filling: Suitable for bonding irregular surfaces and filling gaps.

Chemical Resistance: Offers excellent resistance to chemicals, solvents, and moisture.

Incure Epo-Weld™ Series Core Products
Product	Description	Color (Part A/B)	Viscosity (cps) (Part A/B)	Hardness (Shore D)	Pot Life
6400	High adhesion strength, grease, chemical, and solvent resistance. Bonds ceramics, glass, plastics, and metals. General adhesive for convenience and speed at room temperature.	Colorless / Light Yellow	12,000 – 17,000 / 12,000 – 17,000	D84	3 mins
6401	Toughened epoxy with high peel and shear strength. High crack and fatigue resistance for vibration applications. Bonds ceramics, glass, plastics, and metals.	Milky White / Yellow	13,000 – 19,000 / 12,000 – 18,000	D82	30 mins
6403	Bonds steel plate, tetron fiber, and aluminum frames. High adhesion, grease, chemical, and solvent resistance. Anti-static property for PC and ABS bonding.	Colorless / Light Brown	9,000 – 19,000 / 10,000 – 32,000	D80	30 mins
6404	Low viscosity, structural bonding adhesive. Good handling, chemical resistance, and surface gloss. For metal bonding and joining electronic devices, ceramics, and plastics.	Clear / Brown	10,000 – 20,000 / 10,000 – 30,000	D78	15 mins
6405	Low viscosity, structural bonding adhesive. Good handling, chemical resistance, and perfect surface gloss. For metal bonding and joining electronic devices, ceramics, and plastics.	Clear / Brown	10,000 – 20,000 / 25,000 – 45,000	D78	30 mins
6407	High adhesion strength, grease, chemical, and solvent resistance. For steel plate, tetron fiber, and aluminum frames bonding. Anti-static property.	Grey / White	30,000 – 70,000 / 17,000 – 47,000	D80	5 mins
6408	Toughened epoxy with high peel and shear strength. High crack and fatigue resistance for vibration applications. Bonds plastics, metals, glass, and ceramics.	Black / Yellow	29,000 – 34,000 / 14,000 – 24,000	D82	30 mins
6409	Fast cure at low temperature and easy to operate. Well suited for structural substrates.	Black / Yellow	25,000 – 35,000 / 21,000 – 41,000	D85	30 mins
6411	Low viscosity, good transparency, perfect surface gloss, and high adhesion strength. Fast cure at low temperature for metals, glasses, ceramics, and plastics bonding.	Colorless / Light Yellow	5,000 – 13,000 / 5,000 – 9,000	D83	30 mins
6414	Fast cure at low temperature. Insulation, chemical resistance, and excellent electrical properties. For decorative arts, crafts, glass bonding, and repair.	White / Yellow	7,000 – 17,000 / 13,000 – 18,000	D80	15 mins
6415	Good handling, thermal shock resistance, and low exotherm for encapsulation of components and modules. For electronic devices bonding, sealing, casting, and potting.	Black / Yellow	3,000 – 7,000 / 4,000 – 8,000	D70	30 mins
6416	Good handling, low temperature cure, high toughness, insulation, and thermal shock resistance. For electronic devices bonding, sealing, casting, potting, and encapsulation.	Light Yellow / Black	11,000 – 11,100 / 37,100 – 38,000	D78	–
6417	Low viscosity, good handling, chemical resistance, and perfect surface gloss. Tough, strong structural bonds with excellent shear, peel, and impact strength. For metal, composites, and plastics bonding. High crack and fatigue resistance for vibration applications.	Black / Yellow	17,000 – 29,000 / 16,000 – 36,000	D75	20 mins
6420	High adhesion strength, grease, chemical, and solvent resistance. Good electrical insulation. Bonds glass, ceramics, plastics, and metals.	Grey to White / Grey to White	12,000 – 24,000 / 17,000 – 27,000	D87	10 mins
6423	Toughened epoxy with excellent shear, peel, and impact strength. Good adhesion, thermal shock, chemical, and solvent resistance. Cures at room temperature and exhibits good electrical insulation. For metal, plastics, and ceramics bonding.	Milky White / Amber	21,000 – 40,000 / 13,000 – 20,000	D80	50 mins
6424	High crack and fatigue resistance for vibration applications. Perfect surface gloss. General adhesive for plastics, metals, and construction materials at room temperature.	White / Yellow	30,000 – 60,000 / 20,000 – 36,000	D84	20 mins
6427	For PC to silicon rubber bonding. Tough and flexible. Used for screen printing.	Light Yellow / Light Yellow	750 – 1,500 / <500	D79	30 mins
6428	Durable and tough with high peel and shear strength. High crack and fatigue resistance for vibration applications. Bonds plastics, metals, glass, and ceramics.	Milky White / Yellow	22,000 – 34,000 / 47,000 – 72,000	D76	20-30 mins
6429	High viscosity, high Tg 2-part epoxy for electronic device bonding. Elevated temperature post-cure for maximum high-temperature stability.	Light Grey / Brown	186,000 – 435,000 / 58,800 – 137,500	D90	30 mins
6430	Good handling, perfect surface gloss, and extreme flexibility. For metal and device bonding (wood, ceramics, glass, rubber, plastics). High toughness, flexibility, and thermal shock resistance. Low exotherm and embedment stress. For electronic devices, stainless steel, and glass fiber sealing.	Beige / Grey	150,000 – 240,000 / 300,000 – 500,000	D75	30 mins
6431	High performance epoxy with low stress and shrinkage. High elasticity and good handling. General adhesive for convenience and speed. Thermal shock resistance.	Black / Amber	300 – 500 / 600 – 1,000	A48	4-6 hrs
6433	High toughness, durability, and outstanding flexibility. For dissimilar substrates with thermal stress. Suitable for low-stress potting.	Colorless / Light Yellow	7,300 / 13,500	D54	3-5 mins
6434	Epoxy for electronic devices with high adhesion strength. Excellent fluidity, surface gloss, and adhesion. Fast curing at low temperature.	White / Dark Grey	40,000 – 60,000 / 58,000 – 90,000	D70	30 mins
6446	High adhesion strength, grease, chemical, and solvent resistance. Bonds plastics, ceramics, glass, and metals. General adhesive for convenience and speed at room temperature.	Colorless / Light Yellow	16,000 – 24,000 / 12,000 – 17,000	D85	3 mins
Package Size: 50ml cartridge

Applications of Two-Part Epoxies:

Two-part epoxies are employed across numerous industries, including:

Aerospace: Bonding structural components and composite materials.
Automotive: Bonding body panels, trim, and structural elements.
Construction: Anchoring bolts, bonding concrete, and repairing structures.
Electronics: Encapsulating and bonding electronic components.
Marine: Repairing and bonding boat hulls and components.
Manufacturing: General bonding and assembly of various products.

Choosing the Right Two-Part Epoxy:

Selecting the appropriate two-part epoxy is crucial for achieving optimal results. Consider the following factors:

Substrate Materials: Ensure the epoxy is compatible with the materials you intend to bond.
Cure Time: Choose an epoxy with a cure time that aligns with your production schedule.
Viscosity: Select a viscosity that allows for proper application and gap filling.
Bond Strength: Determine the required bond strength for your application.
Temperature Resistance: Consider the operating temperature of the bonded assembly.
Chemical Resistance: Select an epoxy that can withstand the expected chemical exposure.
Mix Ratio: Follow the manufacturer’s recommended mix ratio for optimal performance.

Tips for Using Two-Part Epoxies:

Surface Preparation: Thoroughly clean and prepare surfaces for optimal adhesion.
Accurate Mixing: Measure and mix the resin and hardener according to the manufacturer’s instructions.
Application: Apply the epoxy evenly and ensure proper coverage.
Clamping: Clamp or hold the bonded parts together during the curing process.
Safety: Wear appropriate personal protective equipment (PPE) and work in a well-ventilated area.

Conclusion:

Two-part epoxy adhesives provide exceptional bonding performance for a wide range of applications. By understanding their properties and selection criteria, you can choose the right epoxy to achieve strong, durable, and reliable bonds.

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February 25, 2025

High Temp Epoxy / Medical / One Part / Thermally Conductive / Two Part / Ultra High Bond / Ultra High Temp

One-Part Epoxy Resin Systems – INCURE

Simplify your bonding with one-part epoxy adhesives. Pre-mixed, ready-to-use formulas eliminate mixing, offer consistent performance, and provide strong, durable bonds for various applications.

One-part epoxy adhesives have revolutionized bonding processes across various industries, offering convenience and reliability in a single, ready-to-use formulation. If you’re seeking a streamlined approach to your bonding needs, one-part epoxies might be the perfect solution. This blog post will delve into the world of one-part epoxies, exploring their benefits, applications, and how to choose the right one for your project.

What are One-Part Epoxies?

Unlike traditional two-part epoxies that require mixing a resin and hardener, one-part epoxies come pre-mixed. This eliminates the need for precise measurements and mixing, saving time and reducing the risk of errors. These epoxies typically cure with heat, providing strong, durable bonds.

Key Benefits of One-Part Epoxies:

Convenience: Ready-to-use, eliminating mixing and reducing waste.
Consistency: Pre-mixed formulations ensure consistent performance.
Efficiency: Faster application and reduced labor costs.
Reduced Errors: Eliminates the risk of incorrect mixing ratios.

Strong and Durable Bonds: Provides reliable adhesion for demanding applications.

Incure Epo-Weld™ Series Core Products
Product	Desciption	Color	Viscosity (cP)	Hardness (Shore D)	Tg (°C)	Pot Life (days)
Epo-Weld™ 5106	One-component epoxy adhesive for heat-sensitive components requiring low curing temperatures. Excellent adhesion on plastics and diverse materials. Fast cure at low temperature.	Black	8,000 – 13,000	D67	26	7
Epo-Weld™ 5115	One-component epoxy adhesive for electronic devices bonding. Ideal for general purpose industrial utilities with extended work life. High adhesion strength, hardness, grease, chemical, and solvent resistance. Fast cure at low temperature. Suitable for memory cards and C-MOS assembly.	Black	30,000 – 50,000	D78	30	7
Epo-Weld™ 5116	One-part epoxy adhesive for industrial materials. Excellent adhesion and impact strength. High crack and fatigue resistance for vibrational applications. Good chemical resistance. Bonds metals, ceramics, glass, and plastics.	Grey	130,000 – 230,000	D85	125	7
Epo-Weld™ 5123	One-component epoxy designed for high-temperature curing. Excellent adhesion and impact strength. High crack and fatigue resistance. Bonds structural devices, ceramics, and plastics.	Grey	70,000 – 120,000	D85	99	7
Epo-Weld™ 5126	One-component epoxy adhesive for electronic devices. Tough, strong structural bonds with excellent shear, peel, and impact strength. High durability and passes environmental tests. Suitable for electronic device encapsulation. Glossy finish.	Black	80,000	D89	128	7
Epo-Weld™ 5127	One-part epoxy for sealing. Low shrinkage and good machinability. Reduces working time and increases efficiency. Quick fluidification and prevents gap permeation. Suitable for plastics sealing. High durability and passes environmental tests.	Black	25,000 – 60,000	D89	140	1-2
Epo-Weld™ 5133	Epoxy adhesive for industrial materials. Excellent adhesion and impact strength. High crack and fatigue resistance for vibrational applications. Good chemical resistance. Bonds metals, ceramics, glass, and plastics. High-performance adhesive with high Tg and adhesion strength.	Grey	140,000 – 220,000	D85	125	7
Epo-Weld™ 5134	One-component epoxy for electronic devices. Tough, strong structural bonds. Fast curing, low thermal conductivity and shrinkage. Excellent heat resistance and flame-retardant properties. Easy to operate and suitable for encapsulation.	White	220,000	D90	100	3
Epo-Weld™ 5136	One-component epoxy for rework and electronic devices. Easy to operate for casting and sealing. Fast cure at high temperature, reduces working time. Tough, strong structural bonds with excellent shear, peel, and impact strength. High durability and passes environmental tests.	Black	3,000	D80	50	2
Epo-Weld™ 5137	One-component epoxy for electronic devices. Easy to operate for casting and sealing. Fast cure at high temperature, reduces working time. Tough, strong structural bonds with excellent shear, peel, and impact strength. High durability and passes environmental tests.	Black	300	D85	85	3-5
Epo-Weld™ 5138	One-part epoxy for rework and electronic devices. Good operation properties for coating, sealing, and encapsulation. Recommended as a general adhesive for convenience and speed at high temperature. Reduces working time. Tough, strong structural bonds with excellent shear, peel, and impact strength. High durability and passes environmental tests.	Black	1,500 – 1,900	D87	95	7
Epo-Weld™ 5139	One-part high viscosity and thixotropic epoxy. Good reactivity above 100°C. Suitable for screen printing and dispensing. Strong curing shapes without stringing or slumping at high-speed dispensing. Good adhesion, electrical insulation, chemical, and solvent resistance. Stable adhesion with various SMT.	Red	36,000 – 54,000	D85	89	5-7
Epo-Weld™ 5140	One-component epoxy for rework and electronic devices. Easy to operate for casting and sealing. Fast cure at high temperature, reduces working time. Tough, strong structural bonds with excellent shear, peel, and impact strength. Suitable for flip-chip underfill packaging, quickly fills gaps.	Black	10,000	D90	125	3-5
Epo-Weld™ 5141	One-component epoxy for rework and electronic devices. Easy to operate for casting and sealing. Fast cure at high temperature, reduces working time. Tough, strong structural bonds with excellent shear, peel, and impact strength. High durability and passes environmental tests.	Light Grey	52,000	–	28	5-7
Package Size: 10ml / 30ml syringe

Applications of One-Part Epoxies:

One-part epoxies find applications in a wide range of industries, including:

Electronics: Bonding and encapsulating electronic components.
Automotive: Bonding structural components and trim.
Aerospace: Bonding composite materials and metal components.
Manufacturing: General bonding and assembly.
Medical Devices: Bonding components in medical equipment.

Choosing the Right One-Part Epoxy:

When selecting a one-part epoxy, consider the following factors:

Viscosity: The thickness of the epoxy, which affects its flow and application.
Cure Time and Temperature: The time and temperature required for the epoxy to cure.
Bond Strength: The strength of the bond formed by the epoxy.
Thermal Properties: The epoxy’s ability to withstand temperature variations.
Chemical Resistance: The epoxy’s resistance to chemicals and solvents.
Substrate Materials: The materials you’ll be bonding.

Tips for Using One-Part Epoxies:

Ensure surfaces are clean and free of contaminants.
Apply heat according to the manufacturer’s instructions.
Allow sufficient curing time for optimal bond strength.
Store epoxies properly to maintain their shelf life.

Conclusion:

One-part epoxy adhesives offer a convenient and reliable solution for various bonding applications. By understanding their benefits and properties, you can select the right epoxy for your project and achieve optimal results.

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February 25, 2025

Systems

Automated Precision Fluid Dispensing Systems & Equipment

Explore dispensing systems: from air-powered to robotic. Learn about fluid viscosity, applications, and factors to consider when choosing the right system for your manufacturing needs.

In the world of manufacturing and engineering, precision is paramount. Whether you’re applying adhesives in electronics, dispensing sealants in automotive, or metering chemicals in pharmaceuticals, a reliable dispensing system is crucial. But what exactly are dispensing systems, and how do they impact your operations? Let’s explore the ins and outs of these essential tools.

What Are Dispensing Systems?

Dispensing systems are designed to precisely control the application of fluids, pastes, and other materials. They are used across diverse industries to ensure consistent and accurate delivery, minimizing waste and maximizing efficiency. These systems range from simple handheld devices to complex automated solutions, catering to a wide variety of application needs.

Why Are Dispensing Systems Important?

Increased Accuracy: Dispensing systems eliminate human error, ensuring precise and repeatable fluid application.
Enhanced Efficiency: Automated systems speed up production processes, reducing cycle times and boosting output.
Reduced Material Waste: Precise control over fluid delivery minimizes waste, saving costs and promoting sustainability.
Improved Product Quality: Consistent application leads to higher quality products with fewer defects.
Greater Process Control: Customizable settings allow for fine-tuning dispensing parameters to meet specific application requirements.

Types of Dispensing Systems

The right dispensing system depends on factors like fluid viscosity, application volume, and required precision. Here’s a breakdown of common types:

Air-Powered Dispensing Systems:
- These systems use compressed air to dispense fluids.
- Ideal for low to medium viscosity materials.
- Cost-effective and versatile.
Positive Displacement Dispensing Systems:
- These systems use pumps or valves to deliver precise volumes of fluid.
- Suitable for high-viscosity materials and applications requiring high accuracy.
- Offer consistent dispensing regardless of fluid viscosity changes.
Valve-Based Dispensing Systems:
- These systems use valves to control fluid flow, minimizing dripping and ensuring clean dispensing.
- Ideal for applications requiring precise control and clean cut-off.
- Many valve types exist, such as needle, spool, and diaphragm valves.
Robotic Dispensing Systems:
- Automated solutions for complex dispensing patterns and high-volume applications.
- Integrate with robots to achieve precise and repeatable dispensing.
- Increase productivity and reduce labor costs.
Cartridge Dispensing Systems:
- These systems use pre-filled cartridges for easy material changes.
- Great for dispensing adhesives, sealants, and other materials.
- Reduces material waste and simplifies cleanup.
Pressure Tank Dispensing Systems:
- These systems use a pressurized tank to dispense large volumes of fluid.
- Ideal for high-volume applications and continuous dispensing.
- Ensures consistent fluid flow and pressure.

Factors to Consider When Choosing a Dispensing System

Fluid Viscosity: The thickness of the fluid will determine the type of system required.
Application Volume: The amount of fluid to be dispensed will influence the system’s capacity.
Required Precision: The level of accuracy needed will dictate the type of system and its features.
Automation Level: The degree of automation required will depend on production volume and complexity.
Material Compatibility: Ensure the system is compatible with the fluids being dispensed.
Maintenance Requirements: Consider the ease of maintenance and availability of spare parts.

Applications of Dispensing Systems

Dispensing systems are used in a wide range of industries, including:

Electronics: Applying adhesives, sealants, and conformal coatings.
Automotive: Dispensing sealants, adhesives, and lubricants.
Medical Devices: Metering pharmaceuticals and applying adhesives in medical device assembly.
Aerospace: Applying sealants and adhesives in aircraft assembly.
Packaging: Dispensing adhesives and sealants in packaging applications.
Manufacturing: General fluid dispensing for various assembly and production processes.

Conclusion

Dispensing systems are essential tools for achieving precision, efficiency, and consistency in fluid application. By understanding the different types of systems and considering your specific application requirements, you can choose the right solution to optimize your production processes. Investing in a quality dispensing system can significantly improve product quality, reduce waste, and enhance overall efficiency.

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February 24, 2025

Dispensing Systems / Systems

TAD-105 | High-Viscosity Material Dispensing with Pressure Pump

TAD-105 System: Engineered for high-viscosity materials. Features direct container dispensing, a dedicated pressure pump, and fixed-quantity control for accurate and reliable dispensing of grease, silicone, epoxy, and paste.

The TAD-105 System is a fixed-quantity dispensing solution specifically designed for the accurate and efficient dispensing of high-viscosity materials, including grease, silicone, epoxy, and paste. Featuring a dedicated high-viscosity pressure pump, this system allows for direct dispensing from the original container, eliminating the need for material transfer and ensuring seamless operation. This design optimizes ease of use, enhances dispensing efficiency, and provides accurate control for demanding high-viscosity fluid applications, making it ideal for industries requiring reliable and consistent dispensing of thick materials.

Key Features and Benefits for High-Viscosity Material Dispensing:

High-Viscosity Material Compatibility for Diverse Applications:
- Precisely dispense thick materials like grease, silicone, epoxy, and paste, catering to a wide range of industrial needs.
- Handle challenging high-viscosity fluids with confidence and consistency.
Dedicated High-Viscosity Pressure Pump for Smooth Dispensing:
- Ensure smooth and consistent material flow with a specialized pressure pump designed for high-viscosity fluids.
- Achieve reliable dispensing performance, even with the most challenging materials.
Fixed-Quantity Dispensing for Accurate Control:
- Deliver accurate and consistent fluid amounts with every cycle, ensuring precise control and minimizing waste.
- Maintain product quality and consistency with repeatable dispensing performance.
Direct Container Dispensing for Enhanced Efficiency:
- Eliminate the need for material transfer, saving time and reducing the risk of contamination with direct dispensing from the original container.
- Streamline your dispensing process and optimize operational efficiency.
Efficient and Reliable High-Viscosity Material Handling:
- Ensure fast and reliable dispensing without the need for additional processing equipment, simplifying your workflow.
- Maximize productivity and minimize downtime with a robust and reliable dispensing solution.
Durable and Long-Lasting Design for Industrial Environments:
- Built to handle the demands of high-viscosity materials in challenging industrial applications, ensuring long-lasting performance.
- Invest in a durable and reliable system that delivers consistent results over time.

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February 24, 2025

Dispensing Systems / Systems

TAD-104 | Precision Valve Control for High-Capacity Fluid Dispensing

TAD-104 System: Engineered for high-capacity fluid dispensing. Controls flow from a pressure tank with precision valve, ideal for frequent refills and large volumes. Durable and reliable.

The TAD-104 System is specifically engineered for high-capacity fluid dispensing, ideal for operations demanding the efficient discharge of significant fluid volumes. Utilizing a precision valve, it effectively controls fluid flow from a pressure tank, making it perfect for applications requiring frequent container refills or large, single-dose dispensing. This high-performance system, featuring an integrated controller, valve, and pressure tank fluid source, ensures precision and efficiency for large-scale operations.

Key Features and Benefits for High-Capacity Fluid Dispensing:

High-Capacity Fluid Dispensing Solutions:
- Efficiently handle large fluid volumes, significantly boosting productivity in high-demand applications.
- Designed for operations requiring consistent, large-scale fluid discharge.
Fixed-Quantity Valve Control:
- Achieve precise and consistent dispensing by controlling fluid discharge from a pressure tank with a fixed-quantity valve.
- Ensure accurate and repeatable fluid delivery for every operation.
Frequent Refilling and Large-Volume Dispensing:
- Ideal for operations demanding regular fluid refills in containers or large, single-dose fluid dispensing.
- Minimize downtime and maximize efficiency with seamless pressure tank fluid management.
Integrated High-Volume Dispensing System:
- Benefit from seamless and reliable operation with the integrated controller, valve, and pressure tank fluid source.
- Simplify setup and maintenance with a complete, optimized high-volume fluid dispensing solution.
Precision and Efficiency in Large-Scale Dispensing:
- Ensure accurate dispensing with minimal waste, even when handling substantial fluid amounts.
- Optimize material usage and reduce costs with precise high-volume fluid control.
Durable and Reliable High-Volume Dispensing:
- Built for continuous, high-volume dispensing in demanding industrial environments.
- Experience long-lasting performance and reliability with the robust TAD-104 System.

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February 24, 2025

Dispensing Systems / Systems

TAD-103 | Fluid Dispenser with Anti-Drip Control

TAD-103 System: Engineered for accurate low-viscosity dispensing. Features anti-sagging control, flow prevention, and an integrated system for consistent, reliable performance.

The TAD-103 System is specifically engineered to overcome common fluid dispensing challenges, particularly for low-viscosity fluids. Its innovative valve system effectively eliminates residual pressure after dispensing, preventing liquid sagging and ensuring consistent, accurate results. This system excels at stopping unwanted flow, delivering high-precision performance for even the most demanding applications. Featuring an integrated controller, valve, and cartridge-based fluid source, the TAD-103 System provides a seamless and reliable dispensing solution.

Key Features and Benefits for Low-Viscosity Fluid Dispensing:

Anti-Sagging Fluid Dispensing Control:
- Eliminate liquid sagging and maintain dispensing accuracy by effectively managing residual pressure after discharge.
- Ensure consistent product quality and minimize rework with precise anti-sagging control.
Precise Flow Prevention for Low-Viscosity Fluids:
- Prevent unwanted fluid flow and dripping with the integrated valve system, ensuring clean and accurate dispensing.
- Achieve consistent and reliable results, even with challenging low-viscosity fluids.
High-Precision Fluid Dispensing:
- Deliver accurate and controlled fluid dispensing with minimal waste, optimizing material usage and reducing costs.
- Ensure consistent and repeatable dispensing performance for demanding applications.
Customizable Low-Viscosity Fluid Dispensing Settings:
- Tailor dispensing parameters to your specific needs with adjustable time, pressure, and needle size settings.
- Optimize performance for a wide range of low-viscosity fluid properties and application requirements.
Reliable Low-Viscosity Fluid Dispensing Performance:
- Ensure consistent and reliable dispensing results, even during continuous operation with low-viscosity fluids.
- Minimize process variability.
Integrated Low-Viscosity Fluid Dispensing System:
- Benefit from seamless operation with the integrated controller, valve, and cartridge-based fluid source.
- Simplify setup and maintenance with a fully integrated and optimized fluid dispensing system.

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February 24, 2025

Dispensing Systems / Systems

TAD-102 | Cartridge Dispensing for High-Volume Applications

TAD-102 System: Engineered for high-volume fluid dispensing. Features a robust cartridge system, customizable settings, and industrial-grade design for reliable and scalable performance.

The TAD-102 System is engineered for precise and efficient high-volume fluid dispensing, addressing the needs of demanding industrial applications. Its robust cartridge-based system guarantees smooth and consistent material discharge, minimizing waste and maximizing throughput. With fully customizable settings for time, pressure, and needle size, the TAD-102 System provides superior control and accuracy, making it the ideal solution for industries requiring reliable and scalable high-volume dispensing.

Key Features and Benefits for High-Volume Fluid Dispensing:

High-Volume Fluid Dispensing Solutions:
- Efficiently process large material volumes, significantly increasing production output.
- Designed for demanding industrial applications requiring consistent high-capacity dispensing.
Cartridge-Based Fluid Dispensing System:
- Experience smooth and consistent material discharge, reducing downtime and material waste.
- Simplify material handling and ensure reliable performance with the integrated cartridge system.
Customizable High-Volume Dispensing Settings:
- Tailor dispensing parameters to your specific needs with adjustable time, pressure, and needle size settings.
- Achieve precise and versatile control for a wide range of fluid viscosities and application requirements.
Reliable High-Capacity Dispensing Performance:
- Maintain consistent accuracy and reliability, even during continuous high-volume operations.
- Minimize variations and ensure consistent product quality with the TAD-102 System.
Industrial-Grade High-Volume Dispensing Design:
- Built for durability and scalability, ensuring long-lasting performance in demanding industrial environments.
- Adaptable for use across diverse industries, providing a robust and reliable high-volume dispensing solution.

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February 24, 2025

Dispensing Systems / Systems

TAD-101 | Micro-Fluid Dispensing System

TAD-101 System: Ultra-precise fluid dispensing from 0.0001cc. Customizable settings & air injection control for optimal results.

Unlock unparalleled precision in fluid dispensing with the TAD-101 System This advanced system, featuring a high-performance controller and barrel, ensures accurate air adjustment and smooth liquid injection. With the capability to dispense volumes as minute as 0.0001cc, the TAD-101 System offers customizable settings for time, pressure, and needle size, catering to a wide range of application needs. Experience superior control and optimal results with easily adjustable discharge amounts.

Key Features and Benefits:

High-Precision Fluid Dispensing (0.0001cc):
- Deliver ultra-accurate fluid volumes starting from 0.0001cc, ideal for intricate and demanding applications.
- Benefit from exceptional accuracy and consistency in every dispense.
Customizable Dispensing Settings:
- Tailor dispensing parameters to your specific requirements by adjusting time, pressure, and needle size.
- Optimize performance for diverse fluid properties and application needs.
Precise Air Injection Control:
- Ensure smooth and consistent liquid injection with accurate air adjustment.
- Maintain optimal control over the dispensing process.
Versatile Fluid Dispensing Applications:
- Suitable for a broad spectrum of industries requiring precise and controlled fluid dispensing.
- Adaptable for use in electronics, medical, manufacturing, and more.
Adjustable Discharge for Optimal Control:
- Fine-tune the dispensing output to achieve precise control and optimal results.
- Easily make changes to the amount of fluid dispensed.

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February 24, 2025

Needles,Nozzles,Adapters / Ultra Micro Nozzles

Dispensing Syringes, Pistons, End Caps, Tip Caps – CYSCO

From syringes to tip caps, dispensing accessories are crucial for precise liquid handling. Discover the different types, their uses, and how to select the best options for your lab or industrial needs. Learn about syringes, adapters, end caps, and more.

Dispensing accessories are essential tools for accurate and efficient liquid handling in a variety of laboratory and industrial settings. These accessories play a crucial role in ensuring the precise delivery of liquids, from small volumes to large quantities. In this blog post, we will explore some of the most common dispensing accessories, including syringes, syringe adapters, end caps, and tip caps.

Syringes
Sizes	Clear	Amber	Black	pcs/box
3cc	BC-1173	BC-1178	BC-1183	50
5cc	BC-1174	BC-1179	BC-1184	40
10cc	BC-1175	BC-1180	BC-1185	30
30cc	BC-1176	BC-1181	BC-1186	20
55cc	BC-1177	BC-1182	BC-1187	15

Syringes are perhaps the most recognizable dispensing accessory. They are used to accurately measure and deliver small volumes of liquid. Syringes are available in a variety of sizes, from micro-liters to milliliters. They are made of various materials, including glass and plastic. Glass syringes are often used for critical applications where accuracy and precision are paramount. Plastic syringes are more affordable and disposable, making them ideal for routine laboratory use.

Syringes with Stoppers/Pistons
Sizes	Clear	Amber	Black	pcs/box
3cc	BC-1233	BC-1243	BC-1238	50
5cc	BC-1234	BC-1244	BC-1239	40
10cc	BC-1235	BC-1245	BC-1240	30
30cc	BC-1236	BC-1241	BC-1246	20
55cc	BC-1237	BC-1247	BC-1242	15

Syringes with stoppers/pistons are a type of syringe that has a stopper or piston at the end of the barrel. This stopper/piston prevents the liquid from leaking out of the syringe when it is not in use. Syringes with stoppers/pistons are often used for storing liquids for extended periods.

Syringe Adapters (tubing is 3.5ft)
Sizes	Plastic (P)	Metal (M)
3cc	BC-1215	BC-1293
5cc	BC-1216	BC-1294
10cc	BC-1212	BC-1290
30cc	BC-1213	BC-1291
55cc	BC-1214	BC-1292

Syringe adapters are used to connect syringes to other pieces of equipment, such as tubing and needles. They are available in a variety of sizes and configurations to accommodate different types of syringes and tubing. Syringe adapters are essential for transferring liquids between containers and for connecting syringes to other devices, such as pumps and filters.

Universal Syringe Adapters (tubing is 6ft)
Sizes	Adapter
3cc	BC-1150
5cc	BC-1151
10cc	BC-1152
30cc	BC-1153
55cc	BC-1154

Universal syringe adapters are a type of syringe adapter that can be used with a variety of different syringe sizes. They are often used in laboratories where a variety of syringes are used.

End Caps
Sizes	End Cap	pcs/box
3cc	BC-1248	50
5cc	BC-1249	40
10cc	BC-1250	30
30cc	BC-1251	20
55cc	BC-1252	20

End caps are used to seal the end of a syringe. They are available in a variety of sizes and materials. End caps can be used to prevent liquid from leaking out of the syringe when it is not in use. They can also be used to store syringes for extended periods.

Tip Cap (one size fits all)
Black	pcs/box
BC-0170	100

Tip caps are used to protect the tip of a syringe from contamination. They are available in a variety of sizes and materials. Tip caps can be used to prevent the tip of the syringe from touching surfaces that may be contaminated. They can also be used to store syringes for extended periods.

Choosing the Right Dispensing Accessories

When choosing dispensing accessories, it is important to consider the specific application. The size of the syringe, the type of adapter, and the type of end cap or tip cap should all be selected based on the specific needs of the application.

Conclusion

Dispensing accessories are essential tools for accurate and efficient liquid handling. By understanding the different types of dispensing accessories available, you can select the right tools for your specific needs.

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February 24, 2025

O-Ring, Quartz Sleeves & UV Lamp Replacement

UV Water Purifiers | O-Ring, Quartz Sleeves & UV Lamp Replacement

Ensure your UV water system’s efficiency! Discover the importance of quartz sleeves, when to replace UV lamps, and step-by-step cleaning guides. Maximize your system’s lifespan and guarantee clean, safe water.

Ultraviolet (UV) water purification systems are a powerful and effective way to ensure clean and safe water. However, like any technology, they require maintenance to function optimally. A crucial part of this maintenance involves understanding and properly caring for your quartz sleeves and UV lamps.

This blog post will delve into the importance of quartz sleeves, explain when and how to replace your UV lamp, and provide valuable tips for maximizing the lifespan of your UV system.

What are Quartz Sleeves and Why are They Important?

Quartz sleeves are transparent tubes made of high-purity quartz glass that encase the UV lamp. Their primary functions are:

Protection: They shield the UV lamp from direct contact with the water, preventing damage and breakage.
Thermal Regulation: They help maintain the optimal operating temperature for the UV lamp.
UV Transmission: Quartz glass is highly transparent to UV light, ensuring that the necessary germicidal UV-C radiation reaches the water.

Over time, mineral deposits, scaling, and bio-film can build up on the quartz sleeve, reducing its efficiency and hindering UV light transmission. This buildup can significantly diminish the effectiveness of your UV system, potentially compromising water quality.

When to Replace Your UV Lamp

UV lamps have a limited lifespan, typically around 9,000 hours (approximately one year of continuous use). Even if the lamp still emits visible light, its UV-C output will decrease significantly over time.

Here’s a general guideline for UV lamp replacement:

Annual Replacement: Most manufacturers recommend replacing your UV lamp annually, regardless of its visible light output.
Following the manufacturers instructions: Always follow the manufactures instructions on replacement schedules.
Monitor Lamp Usage: If your system has a timer or counter, adhere to its recommended replacement intervals.
Water Quality Changes: If you notice changes in your water quality, such as increased turbidity or odor, it may be a sign that your UV lamp needs replacement.

How to Replace Your UV Lamp and Clean Your Quartz Sleeve

Safety First: Always disconnect the power to your UV system before performing any maintenance.

Tools and Materials:

New UV lamp (compatible with your system)
Clean cloth or paper towels
Vinegar or a specialized quartz sleeve cleaning solution
Gloves (optional)

Steps:

Drain the System: Drain the water from the UV chamber.
Remove the Old Lamp: Carefully remove the old UV lamp from the quartz sleeve.
Inspect the Quartz Sleeve: Check for any cracks, damage, or heavy buildup. If the sleeve is damaged, replace it.
Clean the Quartz Sleeve:
- Remove the quartz sleeve from the chamber (if possible).
- Soak the sleeve in a solution of vinegar or a specialized cleaning solution to remove mineral deposits and scaling.
- Gently wipe the sleeve with a clean cloth or paper towel.
- Rinse the sleeve thoroughly with clean water.
Install the New Lamp: Carefully insert the new UV lamp into the clean quartz sleeve.
Reassemble the System: Reassemble the UV chamber and reconnect the power.
Test the System: Run the system and check for leaks.

Tips for Maximizing UV System Lifespan

Pre-filtration: Install a sediment filter and a carbon filter before your UV system to remove particles and impurities that can foul the quartz sleeve.
Regular Maintenance: Schedule regular maintenance checks to ensure your system is functioning correctly.
High Quality Lamps: Use high-quality, manufacturer-recommended UV lamps.
Proper Installation: Ensure your UV system is installed correctly according to the manufacturer’s instructions.
Water Testing: Regularly test your water to monitor its quality and ensure your UV system is effectively treating it.

Conclusion

Maintaining your UV system, including regular quartz sleeve cleaning and UV lamp replacement, is essential for ensuring clean and safe water. By following these guidelines, you can maximize the lifespan and effectiveness of your UV system and enjoy peace of mind knowing your water is protected.

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February 23, 2025