UV Dome Coatings – INCURE
Create stunning, durable products with UV dome coating. This fast, efficient process enhances aesthetics and provides superior protection. Learn more about its applications and benefits.
What is UV Dome Coating?
UV dome coating is a cutting-edge technique that utilizes ultraviolet (UV) light to cure a specially formulated clear resin. This resin is applied over a desired surface, such as a label, image, or object, creating a smooth, high-gloss, and domed finish. Here’s a breakdown of the process:
- Surface Preparation: The surface to be coated is meticulously cleaned to ensure optimal adhesion of the resin.
- Resin Application: The UV-curable resin is carefully poured or dispensed onto the prepared surface, ensuring complete coverage of the desired area.
- UV Curing: The coated surface is exposed to precisely controlled UV light, triggering a rapid curing process that transforms the liquid resin into a solid, protective layer.
The Advantages of UV Dome Coating
Compared to traditional dome coating methods, UV curing offers several distinct advantages:
- Unmatched Speed: UV light provides instant curing, significantly reducing production time compared to heat-cured or room temperature curing methods.
- Enhanced Efficiency: The rapid curing process allows for high-volume production runs, making UV dome coating ideal for industrial applications.
- Reduced Energy Consumption: Eliminating the need for heat lamps for curing translates to lower energy usage and a more environmentally friendly process.
- Precise Control: The controlled application of UV light ensures consistent curing across the entire surface, minimizing the risk of unevenness or imperfections.
- Superior Durability: UV-cured resins offer exceptional hardness and scratch resistance, providing long-lasting protection for the underlying surface.
Applications for UV Dome Coating
The speed, efficiency, and exceptional results of UV dome coating make it ideal for a wide range of products:
- Premium Labeling: Elevate your product labels and branding elements with a high-gloss, domed finish that grabs attention and conveys quality.
- Durable Keychains and Buttons: Create visually appealing and long-lasting keychains and buttons that resist scratches, fading, and everyday wear and tear.
- Protective Nameplates and Signage: Protect nameplates, signage, and identification tags from harsh environments while maintaining a professional appearance with a clear, domed finish.
- Enhanced Instrument Panels: Offer superior protection and improved readability for instrument panels and gauges in industrial settings or vehicles.
- Unique Decorative Elements: Explore the creative possibilities of UV dome coating to create one-of-a-kind art pieces and visually captivating decorative elements.
Incure Cast-Max™ Series Core Products Product Description Substrates Color Viscosity (cP) Tensile Strength (psi) Hardness (Shore D) Elongation (%) 1404 Medium viscosity high hardness dome coating for plastic surfaces. Also suitable for optical/medical device bonding of metals, glass, and ceramics. Very low shrinkage and water absorption. Withstands stringent thermal cycling. Low Strength Multi-Substrate Clear Transparent 2,500 – 4,500 450 – 2,770 80 – 90 44 1045 Medium-high viscosity, superior high strength bonder for metals, glass, and ceramics in electronics, optical, and medical devices. Very low shrinkage and water absorption. Withstands stringent thermal cycling. High Performance Metal/Glass/Ceramics Clear Transparent 4,500 – 7,500 10,100 – 12,600 80 – 90 24 1049 Medium-high viscosity active alignment optical bonder for metals, glass, and ceramics in optical and medical devices. Very low shrinkage and water absorption. Withstands stringent thermal cycling. High Performance Metal/Glass/Ceramics Clear Transparent 4,500 – 7,500 10,100 – 10,800 80 – 90 44 2763 Medium viscosity active alignment optical casting material for metals, glass, and ceramics in optical and medical devices. Ultra-fast cure and very low shrinkage and water absorption. Withstands thermal cycling. High Performance Metal/Glass/Ceramics Clear Transparent 1,000 – 2,000 6,400 – 10,900 80 – 90 44 Package Size: 10 ml syringe / 30 ml syringe / 30 ml squeeze bottle / 100 ml squeeze bottle / 250 ml squeeze bottle / 1 kg Bottle / 1 Gallon Pail / 2 Gallon Pail / 5 Gallon Pail
Choosing the Right UV Dome Coating Solution
Selecting the ideal UV dome coating solution requires careful consideration of several factors:
- Desired Properties: Consider the level of glossiness, hardness, and flexibility required for your specific application.
- Material Compatibility: Ensure the chosen resin adheres well to the material you’re working with, such as metal, plastic, or paper.
- Application Method: Explore options like brush-on, pour-on, or spray-on methods based on your project scale and desired control.
- UV Light Source: Choose a UV curing system that provides the appropriate wavelength and intensity for optimal curing of the selected resin.
Embrace the Future of Domed Perfection
UV dome coating offers a revolutionary approach to product enhancement. By combining rapid curing, superior aesthetics, and exceptional durability, it empowers you to create products that stand out and last. So, if you’re looking for a way to elevate your designs and ensure long-lasting protection, consider incorporating UV dome coating into your production process and unlock a world of creative possibilities.
